SVMC 120 Profile Processing & V-Type Cutting Center
SCHTEC SVMC 120: four-axis CNC for PVC & aluminum profiles up to 6.5m. V-type cutting, 11-tool routing, 0.1° saw precision. Elevator loading, 15” touchscreen, Industry 4.0-ready.
SVMC 120 Technical Specifications
| Voltage | 400 V, 3 Ph, 50-60 Hz |
| Power Consumption | 13.6 kW, 34 A (Max Consumption) |
| Average Power Consumption | 10.4 kW, 26 A |
| Max. Profile Height | 160 mm |
| Max. Profile Height (V) | 82 mm |
| Min. Profile Height | 40 mm |
| Max. Profile Width | 130 mm |
| Max. Profile Width (V) | 125 mm |
| Min. Profile Width | 35 mm |
| Min. Cutting Depth (V) | 15 mm |
| Max. Profile Bar Length | 6,500 mm |
| Max. Process Length for Profile | 6,000 mm |
| Maximum Cutting Length | 3,500 mm (can be increased when needed) |
| Minimum Cutting Length | 320 mm |
| Min. Process Length for Profile | 600 mm |
| Shorter Scrap into Rear Waste Basket | 275 mm |
| Scrap Length in Frontal Basket Waste | > 400 mm |
| Shorter Cutting Length Discharged on Unloading | > 320 mm (*) |
| Longer Cutting Length Discharged on Loading | > 4,000 mm (*) |
| Tool Count | 11 high-speed air-cooled spindles |
| Saw Diameter | D=500 mm, d=30 mm (Main Saw) |
| Saw Diameter (V Notch) | D=300 mm, d=30 mm (x2) |
| Max. Tool RPM | 18,000 rpm |
| Max. Axes Speed (Processing) | 50 m/min |
| Max. Axes Speed (Saw) | 100 °/sec |
| Max. Axes Speed (Carrier) | 40 m/min |
| Air Pressure | 6-7 bar |
| Air Consumption | 1,480 lt./min |
| Machine Height | 2,200 mm |
| Machine Width | 3,450 mm |
| Machine Length | 16,800 mm |
| Machine Weight | 5,350 kg |
Description
Standard Features
- The infeed magazine can load up to 11 profiles, with a maximum length of 6.5 meters.
- Simultaneous optimization on the machine allows it to self-optimize leftover profiles, switchable between FDS control and machine control.
- Height and width detection ensures that the correct profile is loaded.
- The newly designed loading station enables simultaneous profile loading, increasing the efficiency of profile changeovers.
- The four-axis routing portal includes 11 high-speed routing motors using 5mm and 8mm cutters at 0°, 90°, 180°, and 270°, plus three servo-driven angle routers with 5mm cutters for various profile suites with different drainage angles.
- This setup allows the SVMC 120 to complete all preparations on PVC profiles, such as drainage, spot marking, euro-cylinder holes, night vents, hinge holes, handle holes, and euro groove routing.
- Highly efficient simultaneous routing operations on the four-axis portal allow machining from both the top and bottom for components like door handles and night vents.
- The servo-axis-controlled 500 mm diameter saw cuts all angles between 30° and 150° with 0.1° accuracy.
- A newly designed double clamping system stabilizes both the bevel and rebate using individual clamps and software-controlled variable clamping pressures for each of the four sawing clamps.
- Software-controlled transom support is provided for Z and T profiles.
- Private HMI software developed by the SCHTEC Software Department supports uploading data files from various window design programs and is fully compatible with UK software such as BM and First Degree.
- All alarms and machine faults are displayed on the HMI with corresponding solutions.
- The system features a 15” touchscreen and a high-performance industrial PC with a Windows Embedded operating system.
- An industrial PC-based servo control system is powered by Beckhoff technology.
- Online diagnostics and troubleshooting are available through a user-friendly interface.
- File transfer is possible via USB, Ethernet, and remote desktop over Wi-Fi or Ethernet.
- A central lubrication system reduces maintenance time.
- A scrap conveyor beneath the saw and extraction ports on all saw blade cowls improve waste management.
- The machine has a production capacity of 100–110 frames per 8-hour shift, depending on complexity, averaging approximately one piece every 18.6 seconds.
Product Description
The SCHTEC SVMC 120 is a four-axis servo controlled center that combines V-type cutting, drilling, and milling of PVC and aluminum profiles in one system. It processes profiles up to 6.5 meters with an elevator loading system for continuous operation. V-type cutting technology ensures strong and aesthetic joints, while a multi-tool changer speeds up operations. The 15” touchscreen, user-friendly software, and Industry 4.0-compatible Ethernet connectivity make the SVMC 120 an ideal solution for high-precision and efficient production.
FAQ
Profile Processing & Cutting Centers for PVC Profiles
Frequently Asked Questions
Find quick answers to common questions about our Profile Processing & Cutting Centers for PVC Profiles
1. What is the main advantage of a Profile Processing & Cutting Center?
A Profile Processing & Cutting Center is a fully automated CNC machine that combines multiple operations into a single, continuous workflow. Instead of moving profiles between separate machines for cutting, milling, drilling, and screwing, these centers perform all processes in one integrated station. This drastically reduces production time, minimizes labor dependency, eliminates manual errors, and optimizes the factory floor space.
2. What specific operations can these centers perform on PVC profiles?
Schtec's CNC centers are highly versatile. They can perform all necessary operations on PVC profiles, including: cutting at any angle (e.g., between 30-150 degrees), milling water slots, drilling for handles and hinges, marking parts, and even automatic reinforcement screwing on advanced models. The CSML 240 and SMC 360 can be equipped with optional screwing units to create a complete, end-to-end processing solution.
3. How do Schtec machining centers achieve such high speed and precision?
Our centers use a high-performance industrial PC-based control system (from our partner Beckhoff) that manages high-torque servo motors on all axes. This allows for positioning accuracy of up to 0.1 mm. The axes move on hardened steel rack-pinion and ball screw systems with central lubrication, ensuring smooth, repeatable, and accurate movement at high speeds for many years.
4. What is the benefit of a multi-profile infeed magazine?
The infeed magazine, or loading station, allows operators to load multiple raw PVC profiles (often 8 to 11 bars) at once. The machine then automatically feeds, processes, and cuts each profile according to the pre-loaded job list. This feature dramatically reduces idle time, minimizes operator dependency, and enables continuous, "lights-out" manufacturing, which is a massive boost to overall productivity. The SMC 320 and SMC 360 feature an elevator system to further reduce loading times.
5. How do these CNC centers integrate with our existing software?
To ensure seamless integration into a modern digital factory, our machining centers are designed to be fully compatible with all major window design programs. Job files can be transferred to the machine via Ethernet (network connection), Wi-Fi, or USB. The system can also be equipped with a barcode reader to instantly load the correct job for a specific profile, eliminating manual entry errors and ensuring maximum data accuracy from the office to the factory floor.
